Splicing Wire Rope with Brion Toss

Splicing Wire Rope with Brion Toss

Master Rigger Brion Toss demonstrates the technique and art of Splicing Wire Rope using 7 x 7 wire featuring the Liverpool Eye Splice. This also applies to splicing 7 x 19 wire rope. The video includes the following chapters

Introduction
Selecting Tools
Setting Up the Splice
Tucking the Rows
More Tucking
Finishing Touches
Credits

RESTORATION NOTE:
Originally released on DVD in 2008, TheSailingChannel has digitally remastered the standard definition video increasing its resolution to HDV 720p. We've maintained the original 4 x 3 ratio within a 1280 x 720 frame. A defocused ocean sunset background creates pillars on either side of the video.

Watch The Brion Toss Rigging Series exclusively on TheSailingChannel.TV and Sailflix.com.

Splicing Wire Rope with Brion Toss
  • 2. TOOLS: Splicing Wire Rope with Brion Toss

    Master Rigger Brion Toss presents the tools he uses to splice wire rope. These include...

    A special vice
    Heavy duty thimbles
    Modified marlin spikes
    Caliper gauge
    Wrist gaiters
    Safety glasses
    China markers,
    Soft hammer
    Pipe lever

    Watch The Brion Toss Rigging Video Series exclusively on TheSail...

  • 3. SETTING UP THE WIRE ROPE SPLICE with Brion Toss

    Master rigger Brion Toss demonstrates the setup for making a wire rope splice. He discusses...

    Working orientation: horizontal or vertical
    Makeup of wire rope strands, 7x7 or 7x19
    Setting the thimble as a hard eye in the vice
    Serving the wire in the thimble
    Determining the lay of the wire
    Stretc...

  • 4. TUCKING: Splicing Wire Rope with Brion Toss

    Master Rigger Brion Toss demonstrates how to tuck strands to make a wire rope splice

    Where safety glasses and wrist gators
    Start by determining the length of the wire tail
    Use a splitter to remove a strand, unlay it and determine if its the correct stand to start with
    Unwind the wire using a...

  • 5. MORE TUCKING: Splicing Wire Rope with Brion Toss

    Master Rigger Brion Toss demonstrates the second row of tucks required to complete a wire rope splice. He demonstrates ...

    Tips to locate the first strand
    Tricks to see how the tuck is progressing
    How to easily roll home a strand
    How to keep your tucks in order;techniques to avoid kinking

    Wa...

  • 6. FINISHING TOUCHES: Splicing Wire Rope with Brion Toss

    Master Rigger Brion Toss demonstrates the finishing touches that ensure a wire rope splice retains its strength and is aesthetically pleasing. He demonstrates how to...

    Determine you have completed all 6 tucks
    Make an Ashley Taper
    Improve the splice by fairing the width with a soft mallet
    Trim t...